KINGSPAN - KS1000 RW

The KS1000 RW is a trapezoidal form roof system with a standard fastening method (a through fix), which is suitable for all building applications, where the roof slope is:

Higher than 4° (7%) for roofs with one panel in the slope direction
Higher than 6° (10%) for roofs with two or more panels in the slope direction.

The KS1000 RW panel is universal and can be also used for wall cladding.

d– core thickness (mm)	25	40	50	60	70	80	100	120
D– overall dimension (mm)	60	75	85	95	105	115	135	155
Weight (kg/m²), sheet 0.5/0.4 mm	9.34	9.94	10.34	10.74	11.14	11.54	12.34	13.15

Product Tolerances

Panel length
For panel length under 6 m		+-4 mm
Panel length is equal or over 6 m and under 12 m		+-6 mm
Panel length is equal or over 12 m		+-8 mm
Panel width		+-3 mm
Thickness
Panel thickness d ≤ 50 mm		+-2 mm
Panel thickness 50 mm < d< 100 mm	+3 mm	-2 mm
Panel thickness d ≥ 100 mm	+3 mm	-3 mm
Squarness of the cut end ≤ 0.5% of the panel width
Panel bow (Δ1 + Δ2) / 2 ≤ 10 mm

Available Lengths

The standard panel length is between 2 and 14.5 meters. It is possible to deliver panels shorter than 2 m and longer than 14.5 m, but this should be discussed with Kingspan first.

Product Tolerances Panel End Lap Cut Back

Panel cut-backs for roofing and wall panels can be divided into three types
CUT BACK 1	unseparated cut backs	50–250 mm
CUT BACK 2	separated cut back with insulation not removed	50, 80, 150, 200 and 250 mm
CUT BACK 3	separated cut back with insulation removed	50, 80, 150, 200 and 250 mm

If the project requires panels to be connected in the direction of the roof slope, the panels must have an overlap. Depending on the overlap length, the insulating core at the panel end under the overlap must be removed during mounting. For these situations, we can deliver panels with cut backs already made. These panels are normally delivered with a cut back up to 250 mm, but other cutback lengths are possible (see below). Cut backs for all types of panels (roof, wall, PUR, mineral wool) can be ordered.

The minimum length of a panel on which a cut back can normally be made is 2,700 mm. Cut backs on shorter length panels are possible by special arrangement.

MATERIALS - STEEL

Galvanic protection options

Hot-dip zinc coated steel with a total of 275g/m² of zinc, according to EN 10147:2000. This can be finished with a number of coating - polyester, PVDF, Plastisol and Foodsafe finishes.
Galvatite coated steel in accordance with EN 10147, for Celestia finishes.
Galvalloy (hot-dip coated with eutectic alloy of approx. 95% Zn, 5% Al and other elements) in accordance with EN 10214 for coated steel HPS200.

Substrate thicknesses

Standard external sheet thickness 0.50 mm.
Standard internal sheet thickness 0.40 mm.
Other thicknesses are available by arrangement with Kingspan.

External Coating Options

1. Standard Polyester – PES

Polyester is a universal, economic coating system suitable for exterior and interior applications. The nominal coating thickness is 25 µm.

2. PVDF

PVDF offers unequalled colour and gloss retention and good corrosion resistance. The nominal coating thickness is 25 µm. It can be used in climates with extremely high UV radiation combined with extreme temperatures and relative humidity. The standard colour range includes metallic silver.

3. HPS200 (by Corus)

HPS200 is a premium architectural coating system, tested in the laboratory and on site in severe climates, for use worldwide. Its tough, 200 µm (nominal thickness) coating has the unique Scintilla finish and is available in bright or subtle hues, providing architects with an extensive palette of colours.

4. Plastisol 200 µm

Plastisol is a high performance coating system with a grain finish and a nominal thickness of 200 µm. Typical properties of Plastisol are excellent abrasion, high corrosion resistance, excellent flexibility and therefore very good scratch resistance.

5. Celestia (by Corus)

Celestia is a metallic-finish cladding steel with a 120 µm (nominal thickness) high performance Plastisol coating. The standard product has a high performance polyester coating on the reverse side. The metallic finish captures light and movement, giving depth and life to the cladding surfaces.

Internal Coating Options

1. Polyester

Polyester coating with a nominal thickness of 15 µm. The standard colour is grey white, (similar RAL 9002).

2. Lining enamel

Lining enamel with a nominal thickness of 22 µm with a white finish.

3. Foodsafe

The surface of this 150 µm thick polymer coating is non-toxic and resistant to mould, durable and easy to clean. It is chemically inert and safe for continuous contact with unpacked food. The standard colour is white. Consult Kingspan about the availability of other colours.

Other coating systems are available by discussion with Kingspan.

INSULATION CORE

Rigid polyurethane closed-cell foam is the standard insulating core used. It is made to a non-deleterious specification and is CFC/HCFC free.

MATERIALS - ALUMINIUM

Plain and coloured aluminium is available on a project specific basis. Contact Kingspan Technical Services.

Thermal Insulation

Panel Thickness	U value (W/m2K)
(mm)	HCFC Free = 0.022
25	0.77
40	0.50
50	0.41
60	0.35
70	0.30
80	0.26
100	0.21
120	0.18

Biological

Kingspan insulated sandwich panels are immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are non-deleterious.

Fire

KS1000 RW insulated sandwich panels have been tested and approved and comply with National Building Regulations and Norms. The panels do not propagate fire spread.

Panel Thickness (mm)	Fire rating
25/60
40/75
50/85	For detailed information please
60/95	contact the local Technical Dpt.
70/105
80/115
100/135
120/155

Acoustics

All KS1000 RW panels have a single figure weighted sound reduction Rw= 25 dB.

Standard packing – road transportation

KS1000 RW panels are stacked weather side to weather side (to minimise palette height). The top, bottom, sides and ends are protected with foam and timber packing and the entire palette is wrapped in plastic.
The number of panels in each pack depends on panel thickness and length. The table below is shown as a guide. Quantities are reduced for exceptionally long panels. Typical palette height is 1,100 mm.
Maximum palette weight is 3,500 kg.

Panel core thickness (mm)	25	40	50	60	70	80	100	120
Number of panels in package	23	17	15	13	11	9	7	6

Delivery

All deliveries (unless indicated otherwise) are by road transport to project site. Off loading is the responsibility of the client.

KS1000 RW ROOF SYSTEM – LOAD SPAN TABLE – (kN/m²) max. sag L/200

Notes:

The calculation have been made in accordance with the Preliminary European Recommendations for Sandwich Panels (ECCS no.66-2000).
The table contains allowed characteristic values of live load for given span.
Consult with Kingspan for the table values of other profiles, as well as dark colours.
Allowed deflection considered in the table values is L/200. If required otherwise, special calculation must be made.
The table is to be applied for short-time live loads (for instance snow or wind load) and consideres the influence of common winter and summer temperatures valid for Central Europe. If other type of loading is applied (long-term load, thermal load in cold store etc.), special calculation must be made.
The minimum support width is a_min = 40 mm (end support), b_min = 80 mm (intermediate support) . It has been determined assuming one screw of 6.3mm diameter is used for the support width. If arranged otherwise, this width is to be adjusted accordingly.
The above-mentioned calculations apply to panels with standard steel skin strength specification of the f_y=320 MPa.

Roof Panels

Installation Procedure KS1000 RW

These panels lap at the sides and ends, so they must be fixed in sequence to ensure reliable performance.

1. Start with the eaves (or bottom) corner panel, with the projecting side and end laps to the outside of the building. Install fasteners and apply sealant as specified.

2. Locate the second panel upslope or above, so that it overlaps the first, adjusting its position carefully before contacting the sealant. Repeat up to the ridge or eaves/gable.

3. Start the second tier from the eaves (or bottom), side lapping the first panel, sealing and fixing, as specified. Repeat the procedure for the complete roof .

QUALITY & DURABILITY

Quality

Kingspan insulated sandwich panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with ISO9001:2000 standards, ensuring long term reliability and service life.

Building Regulations

Kingspan KS1000 RW insulated sandwich panels conform to the National Building Regulations and standards.

Guarantees & Warranties

Kingspan will provide external coating and product guarantees on a project by project basis.

Certification Reference

FASTENER SELECTION GUIDE

Fastener Selection – SFS intec

Product: STEEL – KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)

* Fasteners without “dual” thread + saddle washers

Product: STEEL – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)

Fastener Selection – SFS intec

Product: CONCRETE – KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)

*Fasteners without “dual” thread + saddle washers

Product: CONCRETE – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)

* Fasteners without “dual” thread + saddle washers

Fastener Selection – SFS intec

Product: TIMBER – KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)

* Fasteners without “dual” thread + saddle washers

Product: TIMBER – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)

Fastener Selection – EJOT

Product: STEEL – KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer and storm washer 32/25)

For colorfast integral plastic heads, prefix code with C19 and omit washer code (V19 E19).
* Fasteners without “dual” thread

Product: STEEL – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)

For colorfast integral plastic heads, prefix code with C19 and omit washer code (V19 E19).
* Fasteners without “dual” thread

Fastener Selection – EJOT

Product: CONCRETE – KS1000 RW Roof System, Fixing position: CROWN (19 mm diameter sealing washer)

All fasteners must be used with the correct sealing washer.
Storm washers and 16 mm dia sealing washers are recommended with these fasteners for fixing through crown.

Product: CONCRETE – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)

All fasteners must be used with the correct sealing washer.

Fastener Selection – EJOT

Product: TIMBER – KS1000 RW Roof System, Fixing position: CROWN (16 mm diameter sealing washer and storm washer 32/25)

For colorfast integral plastic heads, prefix code with C19 and omit washer code (V19 E19).
* Fasteners without “dual” thread

Product: TIMBER – KS1000 RW Roof System, Fixing position: VALLEY (19 mm diameter sealing washer)

For colorfast integral plastic heads, prefix code with C19 and omit washer code (V19 E19).
* Fasteners without “dual” thread

Side End Lap Detail
Ridge Gable Detail
Mono Ridge Parapet Detail
Gable Wall Parapet
Eaves Detail
Roof to Wall Junction
Roof to Brickwork Junction
Expansion Joint
Roof Penetration Extractor Flue
Roof Pipe Extractor Flue
Roof / Skylights

Products

KS1000 RW Roof Panel

Product Tolerances

Available Lengths

Product Tolerances Panel End Lap Cut Back